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Ceramic Insulated Band Heaters

BCH Series

Ceramic Insulated Band Heaters | BCH Series

Ceramic Insulated Band Heaters

PLACE ORDER
  • Reduce Heat Loss
  • Conserve Energy
  • Maximize Operator Comfort
  • Reduce Overall Operation Cost
  • Built-In Thermal Insulation
  • Conserves Electrical Energy
  • Minimum Heat Loss
  • Fully Flexible For Easy Installation
  • Good Temperature Uniformity
  • Longer Heater Life
  • Various Constructions and Terminations
  • Heats Through Conduction and Radiation
  • Designed to Your Specifications

Description

OMEGA Ceramic Insulated Band Heaters are specifically designed and engineered to meet the ever increasing demand for energy conservation and to improve operation efficiency. The ceramic band heaters are capable of generating the higher temperatures essential to process today’s high temperature resins. Electrical energy savings are achieved by using a 6 mm (1/4") thick ceramic fiber insulating blanket, reducing power consumption by 25 to 30%. Because of the low thermal conductivity of the ceramic fiber insulation, the external surface temperature of the ceramic band heater is approximately 204°C (400°F) while running the inside surface temperature at 649°C (1200°F). Ceramic band heaters transmit heat through both conduction and radiation. The element winding is designed to run at maximum temperature and heat the ceramic blocks to the point at which they radiate energy into the barrel as well as conduct energy by being in contact with the barrel. Therefore, the fit is not as critical as in other types of bands. OMEGA ceramic band heaters have become extremely popular among Original Equipment Manufacturers as the standard heaters for the barrels of plastic injection molding machines, extruders, and blow molding equipment. Variations and Advantages Ceramic band heaters are manufactured in a full range of standard construction variations, physical dimensions, electrical ratings, and a complete arrangement of screw terminals and lead terminations. However, these standard ceramic band heater variations and terminations do not represent the extent of our capabilities. OMEGA's engineering staff, with many years of experience in heat processing and temperature control applications, can assist you in designing the right ceramic band heater for your specific application.

Specifications and Tolerances
Performance Ratings
Maximum Temperature: 760°C (1400°F)
Nominal Watt Density: 3 to 7 Watt/cm² (20 to 45 Watt/in²)
Maximum Watt Density: 45 Watt/cm² (45 Watt/in²)
Electrical Ratings
Maximum Voltage: 480 Vac per termination
Dual Voltage: Available depending on heater configuration
Maximum Amperage per Circuit:
    Lead Wire Termination: 10 A
    Screw Terminations: 25 A
Resistance Tolerance: 10%, -5%
Wattage Tolerance: 5%, -10%
Physical Sizes Construction Limitations
Sheath Material: Stainless steel
Insulation Material: Ceramic fiber blanket
    Standard Thickness: 6 mm (1/4")
    Double Thickness: 13 mm (1/2")
Overall Thickness:
    Standard Insulation: 16 mm (5/8")
    Double Insulation: 19 mm (3/4")
Minimum Width: 25 mm (1")
Standard Width Increments: 13 mm (1/2"); contact OMEGA for non-standard widths
Maximum Width: Dependent upon the ratio of diameter to width
Width Tolerance:
    25 to 89 mm (1 to 31/2"): ±1/16"
    102 to 165 mm (4 to 61/2"): ±1/8"
    Over 165 mm (61/2"): ±1/4"
Minimum Diameter: 51 mm (2")
Maximum Diameter:
    One-Piece: 0.53 m (21")
    Two-Piece: 1.12 m (44")
Nominal Gap: 10 mm (3/8"); if a larger gap is required for probes or thermocouples, specify when ordering

Model Number Inner Dia. Width Watt Watt Density Terminal
120V 240V 480V 240/480V mm inch mm inch Watt/cm2 Watt/in2
— BCH00017 — — 60.3 23⁄8 38.1 11⁄2 250 4.0 26 T2
— BCH00018 — — 60.3 23⁄8 152.4 6 1000 4.0 26 T3
— BCH00019 — — 63.5 21⁄2 25.4 1 375 8.5 55 R2A
— BCH00020 — — 76.2 3 25.4 1 400 7.4 47 T2
— BCH00021 — — 76.2 3 25.4 1 500 9.2 59 R2A
BCH00001 BCH00022 — — 76.2 3 38.1 11⁄2 500 6.1 40 T2
BCH00002 — — — 76.2 3 63.5 21⁄2 1000 7.4 47 T3
— BCH00023 — — 76.2 3 76.2 3 1100 6.7 44 T3
— BCH00024 — — 76.2 3 101.6 4 450 2.1 13 C3A
— BCH00025 — — 76.2 3 101.6 4 1500 6.9 45 T3
BCH00003 BCH00026 — — 76.2 3 152.4 6 1500 4.6 30 T3
— BCH00027 — — 76.2 3 152.4 6 1500 4.6 30 C3A
— — — BCH00163 88.9 31⁄2 50.8 2 650 5.0 33 T3
— BCH00028 — — 88.9 31⁄2 50.8 2 700 5.4 35 W1
— BCH00029 — — 88.9 31⁄2 50.8 2 850 6.6 43 T3
— BCH00030 — — 88.9 31⁄2 76.2 3 875 4.5 29 T3
— BCH00031 — — 88.9 31⁄2 76.2 3 1000 5.2 33 T3
BCH00004 BCH00032 — — 88.9 31⁄2 101.6 4 1200 4.7 30 T3
— BCH00033 — — 88.9 31⁄2 114.3 41⁄2 1200 4.1 27 C3A
— BCH00034 — — 88.9 31⁄2 127.0 5 2300 7.1 46 T3
— BCH00035 — — 88.9 31⁄2 152.4 6 2970 7.7 50 T3
— BCH00036 — — 95.3 33⁄4 38.1 11⁄2 460 4.4 28 T2
— BCH00037 — — 100.0 315⁄16 101.6 4 1140 3.9 25 T3
— BCH00038 — — 101.6 4 50.8 2 460 3.1 20 T3
— — BCH00120 — 101.6 4 50.8 2 1000 6.7 43 T2
— — BCH00121 — 101.6 4 63.5 21⁄2 600 3.2 21 C3A
— — — BCH00164 101.6 4 76.2 3 950 4.2 27 T3
BCH00005 BCH00039 — — 101.6 4 76.2 3 1200 5.4 35 T3
— BCH00040 — — 101.6 4 101.6 4 1200 4.0 26 C3A
— BCH00041 — — 101.6 4 254.0 10 4500 6.0 39 T3
— BCH00042 — — 101.6 4 279.4 11 5000 6.1 39 T3
— — BCH00122 — 108.0 41⁄4 63.5 21⁄2 950 4.8 31 C5E
BCH00006 BCH00043 — — 114.3 41⁄2 50.8 2 1100 6.5 42 T3
BCH00007 BCH00044 — — 114.3 41⁄2 76.2 3 900 3.5 23 T3
— BCH00045 — — 114.3 41⁄2 101.6 4 2300 6.8 44 T3
— — — BCH00165 114.3 41⁄2 114.3 41⁄2 1400 3.7 24 C5E
BCH00008 BCH00046 — — 114.3 41⁄2 152.4 6 2000 3.9 25 T3
— BCH00047 — — 123.8 47⁄8 101.6 4 2000 5.4 35 T3
— — BCH00123 — 125.4 415⁄16 50.8 2 1000 5.3 34 L1
— — BCH00124 — 125.4 415⁄16 63.5 21⁄2 1650 7.0 45 T3
— — BCH00125 — 125.4 415⁄16 101.6 4 2000 5.3 34 T3
— BCH00048 BCH00126 — 127.0 5 38.1 11⁄2 800 5.6 36 T2
— BCH00049 — — 127.0 5 50.8 2 1200 6.3 41 T3
— BCH00050 — — 127.0 5 76.2 3 1200 4.2 27 T2
— BCH00051 — — 127.0 5 88.9 31⁄2 2200 6.6 43 T3
— BCH00052 — — 127.0 5 101.6 4 1500 4.0 25 C5E
— BCH00053 — — 127.0 5 101.6 4 2200 5.8 37 T3
— BCH00054 — — 127.0 5 152.4 6 3000 5.3 34 T3
— BCH00055 — — 133.4 51⁄4 76.2 3 1500 5.0 32 T3
— — BCH00127 — 139.7 51⁄2 38.1 11⁄2 770 4.9 32 T3
— BCH00056 — — 139.7 51⁄2 50.8 2 1000 4.8 31 T3
— BCH00057 — — 139.7 51⁄2 63.5 21⁄2 1800 6.9 44 C3A
— BCH00058 — — 139.7 51⁄2 76.2 3 1200 3.8 25 T2
— — — BCH00166 139.7 51⁄2 101.6 4 1500 3.6 23 T3
— BCH00059 — — 139.7 51⁄2 101.6 4 2000 4.8 31 T3
BCH00009 BCH00060 — — 139.7 51⁄2 127.0 5 2000 3.8 25 T3
— — BCH00128 — 149.2 57⁄8 127.0 5 2350 4.2 27 T3
  BCH00061 — — 150.8 515⁄16 127.0 5 2350 4.1 27 T3
BCH00010 BCH00062 — — 152.4 6 38.1 11⁄2 950 5.5 35 T2
— BCH00063 BCH00129 — 152.4 6 50.8 2 1900 8.2 53 T3
— BCH00064 BCH00130 — 152.4 6 63.5 21⁄2 1600 5.6 36 C2A
— — — BCH00167 152.4 6 76.2 3 1400 4.1 26 T3
BCH00011 BCH00065 — — 152.4 6 101.6 4 1300 2.8 18 T3
— — — BCH00168 152.4 6 127.0 5 1600 2.8 18 C5E
— — — BCH00169 152.4 6 139.7 51⁄2 2000 3.2 20 T3
— — — BCH00170 152.4 6 152.4 6 2000 2.9 19 T3
— BCH00066 — — 152.4 6 152.4 6 3000 4.3 28 T3
— BCH00067 — — 152.4 6 152.4 6 4000 5.8 37 T3
— BCH00068 — — 158.8 61⁄4 101.6 4 2430 5.1 33 T3
— — BCH00131 — 158.8 61⁄4 152.4 6 4600 6.4 41 T3
— BCH00069 — — 165.1 61⁄2 38.1 11⁄2 1000 5.3 34 T2
— BCH00070 — — 165.1 61⁄2 50.8 2 1600 6.4 41 T3
BCH00012 BCH00071 — — 165.1 61⁄2 88.9 31⁄2 1800 4.1 26 T3
— BCH00072 — — 165.1 61⁄2 127.0 5 2500 4.0 26 T3
— — BCH00132 — 165.1 61⁄2 139.7 51⁄2 4200 6.1 39 T3
— — — BCH00171 165.1 61⁄2 152.4 6 2000 2.7 17 C5E
— BCH00073 — — 165.1 61⁄2 165.1 61⁄2 3700 4.5 29 T3
— — BCH00133 — 168.3 65⁄8 114.3 41⁄2 3300 5.7 37 T3
BCH00013 BCH00074 — — 171.5 63⁄4 38.1 11⁄2 1000 5.1 33 T2
— BCH00075 — — 171.5 63⁄4 127.0 5 2500 3.8 25 C5E
— — BCH00134 — 177.8 7 50.8 2 1400 5.2 33 C2A
— BCH00076 — — 177.8 7 76.2 3 1650 4.1 26 T3
BCH00014 BCH00077 — — 177.8 7 88.9 31⁄2 1300 2.7 18 T3
— BCH00078 BCH00135 — 177.8 7 101.6 4 3500 6.5 42 T3
— BCH00079 — BCH00172 177.8 7 139.7 51⁄2 2000 2.7 17 C5E
— BCH00080 — — 177.8 7 152.4 6 5400 6.6 43 T3
— BCH00081 — — 190.5 71⁄2 50.8 2 1900 6.5 42 T3
— BCH00082 BCH00136 — 190.5 71⁄2 76.2 3 1800 4.1 27 T3
— — — BCH00173 190.5 71⁄2 114.3 41⁄2 2000 3.1 20 T3
BCH00015 BCH00083 — — 190.5 71⁄2 114.3 41⁄2 2000 3.1 20 T3
— BCH00084 — — 190.5 71⁄2 127.0 5 2500 3.4 22 C3A
BCH00016 — — BCH00174 190.5 71⁄2 139.7 51⁄2 2500 3.1 20 T3
— — — BCH00175 190.5 71⁄2 177.8 7 6500 6.4 41 T3
— — BCH00137 — 190.5 71⁄2 228.6 9 5710 4.4 28 T3
— BCH00085 BCH00138 — 203.2 8 38.1 11⁄2 770 3.3 21 T2
— — BCH00139 — 203.2 8 38.1 11⁄2 1000 4.3 28 T2
— BCH00086 — — 203.2 8 50.8 2 2000 6.4 41 T3
— — BCH00140 — 203.2 8 63.5 21⁄2 1000 2.6 17 T2
— — — BCH00176 203.2 8 76.2 3 1900 4.1 26 T3
— BCH00087 — — 203.2 8 101.6 4 3000 4.8 31 T3
— BCH00088 — — 203.2 8 152.4 6 3500 3.7 24 T3
— — BCH00141 — 203.2 8 152.4 6 4500 4.8 31 T3
— — — BCH00177 203.2 8 165.1 61⁄2 2600 2.6 17 C5E
— — BCH00142 — 204.8 81⁄16 101.6 4 2100 3.3 22 T3
— — BCH00143 — 204.8 81⁄16 101.6 4 2800 4.5 29 T3
— — BCH00144 — 204.8 81⁄16 228.6 9 4900 3.5 22 T3
— BCH00089 — — 209.6 81⁄4 76.2 3 2300 4.8 31 C5E
— — — BCH00178 209.6 81⁄4 190.5 71⁄2 3100 2.6 17 C5E
— — BCH00145 — 214.3 87⁄16 76.2 3 3000 6.1 39 T3
— BCH00090 BCH00146 — 214.3 87⁄16 88.9 31⁄2 2800 4.9 31 T3
— — BCH00147 — 214.3 87⁄16 88.9 31⁄2 3255 5.7 36 T3
— BCH00091 BCH00148 — 214.3 87⁄16 101.6 4 3400 5.2 33 T3
— — BCH00149 — 214.3 87⁄16 139.7 51⁄2 3800 4.2 27 T3
— BCH00092 — — 215.9 81⁄2 38.1 11⁄2 1250 5.0 32 C2A
— BCH00093 — — 215.9 81⁄2 114.3 41⁄2 3890 5.2 34 T3
— — — BCH00179 222.3 83⁄4 228.6 9 4100 2.7 17 C5E
— — BCH00150 — 228.6 9 38.1 11⁄2 1100 4.2 27 T2
— BCH00094 — — 228.6 9 50.8 2 2300 6.5 42 T3
— BCH00095 — — 228.6 9 63.5 21⁄2 2800 6.4 41 T3
— — — BCH00180 228.6 9 76.2 3 2200 4.2 27 T3
— — — BCH00181 228.6 9 127.0 5 2500 2.8 18 T3
— BCH00096 — BCH00182 228.6 9 139.7 51⁄2 3000 3.1 20 T3
— — — BCH00183 228.6 9 215.9 81⁄2 3900 2.6 17 C5E
— BCH00097 BCH00151 — 239.7 97⁄16 76.2 3 2500 4.5 29 T3
— — BCH00152 — 241.3 91⁄2 38.1 11⁄2 1200 4.3 28 T2
— — — BCH00184 241.3 91⁄2 76.2 3 2200 3.9 25 T3
— — — BCH00185 247.7 93⁄4 254.0 10 5200 2.7 18 C5E
— BCH00098 — — 254.0 10 38.1 11⁄2 600 2.0 13 T2
— BCH00099 — — 254.0 10 50.8 2 1800 4.6 30 C2A
— — — BCH00186 254.0 10 76.2 3 2400 4.1 26 T3
— BCH00100 — — 254.0 10 101.6 4 1500 1.9 12 C3A
— — — BCH00187 254.0 10 127.0 5 2800 2.9 18 C5E
— BCH00101 — — 254.0 10 139.7 51⁄2 2500 2.3 15 T3
— BCH00102 — — 254.0 10 152.4 6 3000 2.5 16 C3A
— BCH00103 — — 266.7 101⁄2 114.3 41⁄2 5000 5.4 35 C2A
— — — BCH00188 279.4 11 76.2 3 2600 4.0 26 T3
— — — BCH00189 279.4 11 127.0 5 4000 3.7 24 T3
— — BCH00153 — 281.0 111⁄16 101.6 4 4000 4.6 30 T3
— BCH00104 — — 304.8 12 50.8 2 2000 4.2 27 C2A
— — — BCH00190 304.8 12 76.2 3 2000 2.8 18 C3A
— — — BCH00191 304.8 12 152.4 6 4000 2.8 18 T3
— BCH00105 — — 304.8 12 304.8 12 2000 0.7 5 T3
— BCH00106 — — 317.5 121⁄2 101.6 4 1950 2.0 13 C3A
— BCH00107 — — 317.5 121⁄2 101.6 4 2600 2.6 17 T3
— BCH00108 — — 330.2 13 50.8 2 2000 3.9 25 C5E
— — — BCH00192 330.2 13 76.2 3 4200 5.4 35 T3
— BCH00109 — — 330.2 13 152.4 6 4000 2.6 17 T3
— — BCH00154 — 368.3 141⁄2 76.2 3 2300 2.7 17 T3
— BCH00110 — — 387.4 151⁄4 50.8 2 3000 5.0 32 C2A
— BCH00111 — — 406.4 16 50.8 2 1500 2.4 15 C3A
— BCH00112 — — 406.4 16 76.2 3 5000 5.2 34 C3A
— BCH00113 — — 419.1 161⁄2 50.8 2 3000 4.6 30 C3A
— BCH00114 — — 419.1 161⁄2 76.2 3 5400 5.5 35 C3A
— — BCH00155 — 419.1 161⁄2 88.9 31⁄2 1800 1.6 10 C3A
— BCH00115 — — 419.1 161⁄2 88.9 31⁄2 2500 2.2 14 T3
— BCH00116 — — 419.1 161⁄2 101.6 4 3500 2.7 17 C3A
— BCH00117 — — 419.1 161⁄2 127.0 5 4350 2.7 17 T3
— BCH00118 — — 444.5 171⁄2 38.1 11⁄2 825 1.6 10 C2A
— BCH00119 — — 489.0 191⁄4 63.5 21⁄2 5000 5.2 34 C3A
— — BCH00156 — 533.4 21 114.3 41⁄2 5039 2.7 17 C3A
— — BCH00157 — 533.4 21 152.4 6 5600 2.2 14 T3
— — BCH00158 — 546.1 211⁄2 88.9 31⁄2 3000 2.0 13 T3
— — BCH00159 — 660.4 26 127.0 5 6800 2.6 17 C3A
— — BCH00160 — 711.2 28 114.3 41⁄2 6600 2.6 17 T3
— — BCH00161 — 711.2 28 127.0 5 5750 2.0 13 T3
— — BCH00162 — 825.5 321⁄2 88.9 31⁄2 3000 1.3 8 C3A
Ordering Example: BCH00098, 254 mm (10") band heater, 600 watt, 240V.
Place Order(Specify Model Number)
Part Number/ Desc.
Qty
Description
BCH00017
Consult Sales  
Availability: 
 
 
240 Volt 250 Watts, Terminal T2
BCH00001
AUD235.00
Availability: 1 week
 
120 Volt 500 Watts, Terminal T2
BCH00023
Consult Sales  
Availability: 
 
 
240 Volt 1100 Watts, Terminal T3
BCH00163
Consult Sales  
Availability: 
 
 
240/480 Volt 650 Watts, Terminal T3
BCH00009
Consult Sales  
Availability: 
 
 
120 Volt 2000 Watts, Terminal T3
BCH00064
Consult Sales  
Availability: 
 
 
240 Volt 1600 Watts, Terminal C2A
BCH00167
Consult Sales  
Availability: 
 
 
240/480 Volt 1400 Watts, Terminal T32

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Part Number
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Part Number
Qty


† All amounts shown in AUD
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