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Fail-Safe Dry Material Rotary Paddle Level Switches

LVD-803 and LVD-804 Series

Fail-Safe Dry Material Rotary Paddle Level Switches | LVD-803 and LVD-804 Series

Fail-Safe Dry Material Rotary Paddle Level Switches

AUD820.00 LVD-803

CE
  • Reliable Magnetic Technology (Patented)
  • Twist On/Off Cover— No More Bolts!
  • Wiring Access—2 Conduit Entrances
  • Motor Shuts Off When Paddle is Impeded Significantly Extends Motor Life and Reduces Maintenance Costs
  • Local Status Indicating Light on Most Models
  • Standard Units Rated to 121°C (250°F)
  • Hi-Temp Models Rated to 399°C (750°F)
Level Switches & Transmitters - View related products

Description

The LVD-800 Series fail-safe bin monitor is the state-of-the-art in rotary paddle technology. Utilizing magnetic sensing technology and a unique housing design, the LVD-800 Series fail-safe bin monitor is the most reliable, technician-friendly, rugged and economical truly fail-safe rotary paddle point level control sensor of its kind.

The LVD-800 Series fail-safe bin monitor provides the ultimate in performance wherever critical continuous operation must be ensured. Detection of both material presence and its own operational status is performed on a continuous basis. The LVD-800 Series fail-safe level sensor monitors its electrical and mechanical operating condition. This, in conjunction with separate outputs provided for material sense and unit status (fault conditions) makes this unit a "truly" fail-safe device.

While the LVD-800 Series fail-safe bin monitor is an evolution in rotary paddle technology, it continues to use tried-and-true operating techniques. Unlike many other available units, the LVD-800 Series incorporates a feature that automatically shuts off its motor when the paddle is in a stalled condition. This extends the life of the unit and minimizes maintenance.

Principle of Operation
The operation of the LVD-800 Series rotary paddle fail-safe bin monitor uses magnetic sensing technology to detect both material presence and operational status of the unit. This method is simple and more reliable than that used by other manufacturers. The unit is installed through the wall of the vessel so that the paddle protrudes inside the vessel. A small electric motor drives the paddle, which rotates freely in the absence of material.

The rotation of the unit’s shaft is continuously monitored by detection of a magnetized rotating disk (patented). When the paddle is impeded by material, the shaft rotation stops. The motor rotates within the housing and magnetized sections of the motor mounting plate are detected (patented). Use of these magnetic sensing techniques eliminates problems that may occur with fouling of the optical systems used by other brands.

The built-in microcontroller performs self-diagnostics and monitors both shaft and motor mounting plate rotation. This allows the unit to easily distinguish between material presence and any electrical and mechanical failure of the unit. When material presence is detected, the SENSE relay changes state and the drive motor is deenergized to extend motor life. This output is available to control a process function or alarm circuit. When the material level drops, a tension spring returns the drive motor to its original running condition and is reactivated.

A unit failure is detected by sensing a lack of shaft rotation while material presence has not been detected by rotation of the motor mounting plate. In a failure condition the independent FAULT relay will change state indicating that an error condition exists. Monitoring the state of both the SENSE and FAULT relays provides the most flexibility for control and fail-safe monitoring.

The rugged and reliable design of the LVD-800 Series fail-safe bin monitor makes it the best choice for critical level control applications. The unit is compatible with many granular, pelletized and powder bulk applications. It can be utilized for high level indication of materials over 160 kg/m³ (10 lb/ft³) and for low and intermediate level indication for materials over 80 kg/m³ (5 lb/ft³). The LVD-800 Series bin level monitor can be installed almost anywhere dry bulk materials are stored including bins, hoppers, silos and tanks.

Please see the Material Characteristics Guide for assistance in determining the compatibility with the LVD-800 series.

SPECIFICATIONS
Power Requirements: 115 Vac (±15%); 9 VA; 50/60 Hz; 230 Vac (±15%); 9 VA; 50/60 Hz
Ambient Operating Temp: -40 to 65°C (-40 to 150°F)
Internal Bin Temp*:
    Standard Unit: to 121°C (250°F)
    Hi-Temp Unit: to 399°C (750°F)
Conduit Connection: Two (2) ¾ NPT

OUTPUTS
Material Sense:
One SPDT; 5A @ 250 Vac, 30 Vdc max
Unit Status (Fault): One SPDT; 5A @ 250 Vac, 30 Vdc max
Maximum Pressure: 30 psi (2 bar)
Sensitivity: 80 kg/m³ (5 lb/ft³) minimum material density (when using large 3-vane paddle)
Indicators: Red and green high intensity LEDs indicate material sense and unit status conditions (Ordinary Location unit only)
Housing: Die cast aluminum, NEMA-4, IP66
Housing Finish: Powder coating
Mounting Connection: 1¼ NPT
Weight: Approx. 3.9 kg (8.5 lb)

MATERIALS OF CONSTRUCTION/ACCESSORIES
Flexible Couplings:
304 stainless steel
Mounting Plates: Carbon steel or 304 stainless steel
All Paddles Except Ex-Flex: 304 SS
Ex-Flex Belt: 304 SS coupling, rubber/fabric blend belt
Flexible Cable Extension: 304SS ¼" diameter

LISTINGS/APPROVALS
Hazardous Locations: Class I, Div. Groups C, D; Class II, Div. 1 & 2, Groups E, F, G, CE Mark
Place Order(Specify Model Number)

What Other People Bought: When you see this icon, click on it to expand a list of products that other people have bought when they purchased this model.

Part Number/ Desc.
Qty
Description
Click to expand/minimize a list of what others bought with theLVD-803
LVD-803
AUD820.00
Availability: 5 weeks
 
Dry level switch, 115 Vac, 1 1/4 NPT
Click to expand/minimize a list of what others bought with theLVD-803-24V
LVD-803-24V
Consult Sales  
Availability: 
 
 
Dry level switch, 115 Vac, 1 1/4 NPT, 24Vdc Power
  
LVD-803-EXP
AUD895.00
Availability: 5 weeks
 
Dry level switch, Class 1, Div. 1 & 2, Groups C, D; Class II, Div. 1 & 2, Groups E, F, G
  
LVD-803-EXP-HT
AUD1,535.00
Availability: 5 weeks
 
High Temperature Dry level switch, Class 1, Div. 1 & 2, Groups C, D; Class II, Div. 1 & 2, Groups E, F, G
  
LVD-803-HT
AUD1,485.00
Availability: 5 weeks
 
High Temperature, Dry level switch, 115 Vac, 1 1/4 NPT
  
LVD-804
AUD833.40
Availability: 5 weeks
 
Dry level switch, 230 Vac, 1 1/4 NPT
  
LVD-804-HT
AUD1,447.99
Availability: 5 weeks
 
High Temperature, Dry level switch, 230 Vac, 1 1/4 NPT
Paddles (Required)
  
LVD-800-1V
AUD64.82
Availability: 5 weeks
 
1 Vane insertable* for low level control of avg. weight [>320 kg/m3 (>20 lb/ft3)] material or low to high level control of heavy materials 38 mm (11/2") diameter
Click to expand/minimize a list of what others bought with theLVD-800-3V
LVD-800-3V
AUD65.00
Availability: 1 week
 
3 Vane standard for average weight [>320 kg/m3 (>20 lb/ft3)] materials
  
LVD-800-3VL
AUD68.00
Availability: 1 week
 
3 Vane large for light weight material [>480 kg/m3 (<30 lb/ft3)]
Click to expand/minimize a list of what others bought with theLVD-800-1VS
LVD-800-1VS
AUD64.82
Availability: 5 weeks
 
1 Vane insertable* scimitar for light to average weight [>320 kg/m3 (>20 lb/ft3)] material
  
LVD-800-2V
AUD65.00
Availability: 1 week
 
2 Vane for heavy materials [>1200 kg/m3 (>75 lb/ft3)] under 11/2" in diameter
Click to expand/minimize a list of what others bought with theLVD-800-4V
LVD-800-4V
AUD64.82
Availability: 5 weeks
 
4 Vane for use with average to heavy weight materials [>1200 kg/m3 (>75 lb/ft3)]
  
LVD-800-1VT
AUD127.00
Availability: 1 week
 
1 Vane triangular for light to average weight [>480 kg/m3 (<30 lb/ft3)] material
  
LVD-800-EFC
AUD127.00
Availability: 5 weeks
 
Ex-flex three-ply 508 mm (20") belt vane for heavy materials over 51 mm (2") in diameter (top mount only)
Accessories
Click to expand/minimize a list of what others bought with theLVD-800-FC
LVD-800-FC
AUD90.50
Availability: 1 week
 
Flexible coupling spring flex for absorbing heavy loads, side loads and protect internal workings which extends the life of the paddle
  
LVD-800-FCE
AUD374.00
Availability: 5 weeks
 
Flexible cable extension, 304SS, 1.98 m (78") (can be cut in field) eliminates the need for a mounting plate, extension guard and flexible coupling ($1.90 per additional inch)
  
LVD-800-MPA
AUD103.00
Availability: 5 weeks
 
Mounting plate with 11/4 NPT heavy duty aluminum for flat surfaces or thin walled vessels where extra strength is required
Click to expand/minimize a list of what others bought with theLVD-800-MPFCS
LVD-800-MPFCS
AUD65.00
Availability: 5 weeks
 
Mounting plate with 11/4 NPT full coupling, carbon steel, for top mount installations where a shaft extension and shaft guards are required
Click to expand/minimize a list of what others bought with theLVD-800-MPHCS
LVD-800-MPHCS
AUD65.00
Availability: 5 weeks
 
Mounting plate with 11/4 NPT half coupling, carbon steel, for side mount installations
  
LVD-800-MPFSS
AUD165.10
Availability: 1 week
 
Mounting plate with 11/4 NPT full coupling, stainless steel, for top mount installations where a shaft extension and shaft guards are required
  
LVD-800-MPHSS
AUD165.10
Availability: 5 weeks
 
Mounting plate with 11/4 NPT half coupling, stainless steel, for side mount installations
Galvanized Pipe Shaft Guard* 11/4" pipe, SCH40
  
LVD-800-SGGI-6
AUD62.00
Availability: 5 weeks
 
6" Shaft guard* 11/4" pipe, SCH40, galvanized pipe
  
LVD-800-SGGI-12
AUD78.00
Availability: 5 weeks
 
12" Shaft guard* 11/4" pipe, SCH40, galvanized pipe
  
LVD-800-SGGI-18
AUD103.00
Availability: 5 weeks
 
18" Shaft guard* 11/4" pipe, SCH40, galvanized pipe
  
LVD-800-SGGI-24
AUD131.00
Availability: 5 weeks
 
24" Shaft guard* 11/4" pipe, SCH40, galvanized pipe
  
LVD-800-SGGI-36
AUD170.00
Availability: 5 weeks
 
36" Shaft guard* 11/4" pipe, SCH40, galvanized pipe
  
LVD-800-SGGI-48
AUD205.00
Availability: 5 weeks
 
48" Shaft guard* 11/4" pipe, SCH40, galvanized pipe
  
LVD-800-SGGI-60
AUD254.00
Availability: 5 weeks
 
60" Shaft guard* 11/4" pipe, SCH40, galvanized pipe
  
LVD-800-SGGI-72
AUD290.00
Availability: 5 weeks
 
72" Shaft guard* 11/4" pipe, SCH40, galvanized pipe
Stainless Steel Shaft Guard* 11/4" pipe, SCH40
  
LVD-800-SGSS-6
AUD90.00
Availability: 5 weeks
 
6" Shaft guard* 11/4" pipe, SCH40, stainless steel
  
LVD-800-SGSS-12
AUD127.00
Availability: 5 weeks
 
12" Shaft guard* 11/4" pipe, SCH40, stainless steel
  
LVD-800-SGSS-18
AUD165.10
Availability: 5 weeks
 
18" Shaft guard* 11/4" pipe, SCH40, stainless steel
  
LVD-800-SGSS-24
AUD193.00
Availability: 5 weeks
 
24" Shaft guard* 11/4" pipe, SCH40, stainless steel
  
LVD-800-SGSS-36
AUD278.00
Availability: 5 weeks
 
36" Shaft guard* 11/4" pipe, SCH40, stainless steel
  
LVD-800-SGSS-60
AUD410.00
Availability: 5 weeks
 
60" Shaft guard* 11/4" pipe, SCH40, stainless steel
  
LVD-800-SGSS-72
AUD485.00
Availability: 5 weeks
 
72" Shaft guard* 11/4" pipe, SCH40, stainless steel
Galvanized Pipe Solid shaft extension** 1/4" pipe, SCH40
  
LVD-800-SEGI-3
AUD65.00
Availability: 1 week
 
3" Solid shaft extension**, 1/4" pipe, SCH40, galvanized pipe
  
LVD-800-SEGI-6
AUD78.27
Availability: 5 weeks
 
6" Solid shaft extension**, 1/4" pipe, SCH40, galvanized pipe
  
LVD-800-SEGI-9
AUD78.00
Availability: 1 week
 
9" Solid shaft extension**, 1/4" pipe, SCH40, galvanized pipe
  
LVD-800-SEGI-12
AUD90.00
Availability: 1 week
 
12" Solid shaft extension**, 1/4" pipe, SCH40, galvanized pipe
  
LVD-800-SEGI-18
AUD103.00
Availability: 5 weeks
 
18" Solid shaft extension**, 1/4" pipe, SCH40, galvanized pipe
  
LVD-800-SEGI-24
AUD115.00
Availability: 5 weeks
 
24" Solid shaft extension**, 1/4" pipe, SCH40, galvanized pipe
  
LVD-800-SEGI-30
AUD127.00
Availability: 5 weeks
 
30" Solid shaft extension**, 1/4" pipe, SCH40, galvanized pipe
  
LVD-800-SEGI-36
AUD142.00
Availability: 1 week
 
36" Solid shaft extension**, 1/4" pipe, SCH40, galvanized pipe
  
LVD-800-SEGI-48
AUD165.00
Availability: 5 weeks
 
48" Solid shaft extension**, 1/4" pipe, SCH40, galvanized pipe
  
LVD-800-SEGI-60
AUD189.00
Availability: 5 weeks
 
60" Solid shaft extension**, 1/4" pipe, SCH40, galvanized pipe
  
LVD-800-SEGI-72
AUD205.00
Availability: 5 weeks
 
72" Solid shaft extension**, 1/4" pipe, SCH40, galvanized pipe
Stainless Steel Solid shaft extension**, 1/4" pipe, SCH40
  
LVD-800-SESS-3
AUD78.00
Availability: 1 week
 
3" Solid shaft extension**, 1/4" pipe, SCH40, stainless steel
  
LVD-800-SESS-6
AUD90.00
Availability: 5 weeks
 
6" Solid shaft extension**, 1/4" pipe, SCH40, stainless steel
  
LVD-800-SESS-9
AUD90.00
Availability: 5 weeks
 
9" Solid shaft extension**, 1/4" pipe, SCH40, stainless steel
  
LVD-800-SESS-12
AUD103.00
Availability: 5 weeks
 
12" Solid shaft extension**, 1/4" pipe, SCH40, stainless steel
  
LVD-800-SESS-18
AUD114.96
Availability: 5 weeks
 
18" Solid shaft extension**, 1/4" pipe, SCH40, stainless steel
  
LVD-800-SESS-24
AUD127.00
Availability: 1 week
 
24" Solid shaft extension**, 1/4" pipe, SCH40, stainless steel
  
LVD-800-SESS-36
AUD165.00
Availability: 5 weeks
 
36" Solid shaft extension**, 1/4" pipe, SCH40, stainless steel
  
LVD-800-SESS-48
AUD189.00
Availability: 1 week
 
48" Solid shaft extension**, 1/4" pipe, SCH40, stainless steel
  
LVD-800-SESS-60
AUD217.00
Availability: 5 weeks
 
60" Solid shaft extension**, 1/4" pipe, SCH40, stainless steel
  
LVD-800-SESS-72
AUD242.00
Availability: 5 weeks
 
72" Solid shaft extension**, 1/4" pipe, SCH40, stainless steel
Replacement Parts
  
LVD-800-SR
AUD14.50
Availability: 5 weeks
 
Spiral roll pin, 3.18 x 4.76 mm (1/8 x 3/16") SS (connects paddle to solid shaft coupling)
  
LVD-800-GDP
AUD14.50
Availability: 5 weeks
 
Grooved dowel pin, 3.18 x 15.88 mm (1/8 x 5/8") SS (connects solid shaft coupling to shaft)
  
LVD-800-DM115
AUD153.00
Availability: 5 weeks
 
Drive Motor Assembly for LVD803 (115 Vac, 50/60 Hz)
  
LVD-800-DM230
AUD153.00
Availability: 5 weeks
 
Drive Motor Assembly for LVD803 (230 Vac, 50/60 Hz)
  
LVD-800-DM24
Consult Sales  
Availability: 
 
 
Drive Motor Assembly for LVD803 (24 Vac/dc, 50/60 Hz)
  
LVD-800-MS
AUD19.25
Availability: 1 week
 
Micro seal
  
LVD-800-MMP
AUD39.00
Availability: 1 week
 
Motor mounting plate assembly
  
LVD-800-B
AUD27.00
Availability: 5 weeks
 
Bearings (2 required per unit)
  
LVD-800-DS
AUD39.00
Availability: 5 weeks
 
Stainless steel drive shaft with slip clutch and gear assembly
  
LVD-800-RR
AUD14.50
Availability: 5 weeks
 
Retaining ring (for retaining the motor mounting plate to drive shaft)
  
LVD-800-RS
AUD77.00
Availability: 5 weeks
 
Return spring assembly
All amounts shown in AUD
Note: Comes complete with operator’s manual.

* Order paddles separately.

For optional 24VDC, add suffix "-24V" to model number, (available on the LVD-803 only), add $30 to price.

For optional high temperature version up to 750°F for SS (top or vertical mount only), add suffix "-HT" to model number, add $300 to price.

* Insertable paddles eliminate the need for mounting plate. LVD-800-1VS is insertable through either a half or full 11/4" coupling, that is welded to the bin wall. LVD-800-1V is insertable through a half 11/4" coupling.

* Shaft guards are required for use with solid shaft extensions to limit the movement caused by side loading that would otherwise damage the working components of the paddle unit. Shaft guards should be the same length as the extension and should always be used when the extension meets or exceeds 460 mm (18") in length.

** Extension and guard lengths [not to exceed 3.6 m (144") in length]


Ordering Example: (1) LVD-800-3V 3 Vane standard for average weight [>320 kg/m3 (>20 lb/ft3)] materials, AUD65.00  plus (1) LVD-803 Dry level switch, 115 Vac, 11/4, AUD820.00, AUD65.00 + 820.00 = AUD885.00

Product Manuals:

Download LVD-800 Series - Dry Material Rotary Paddle Level Switches
Download LVD-800-FCE - FLEXIBLE CABLE EXTENSION
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